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Bentec
Services Ltd (Canada)
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Define and control non-spherical
wave fronts - 'key' to advanced device fabrication. |
Aspherical optical design; mould tool inserts; polymer
optics and hyper-aspherical optical surfaces.
Uniqueness:
Hyperaspheres are independent of a conic constant and aspheric
coefficients. Standard optical software requires pre-defined optical
surfaces. In contrast, hyper-aspherical surfaces are a dynamic consequence
of 'pre-defined wave-fronts' - key to advanced
fabrication.
Free Software: Bentec
offers free software - both generally, and related to specific projects
regarding aspherical lens design and manufacture. If there is an application in mind, we would be delighted to illustrate the
optical system - with perhaps a view to manufacturing the optical device
related to the project. Niche markets and highly confidential exclusive
partnerships are our interests, in conjunction with the development of
enabling technologies.
The free software: written
in Visual Basic 6 or Excel VBA programming language - illustrates your
project but using hyper-aspherical optical surfaces. These surfaces provide the
'initial design
process' with immediate results and serve to remove many of
the complexities of aspherical surface design. The techniques here employed
are 'unique'. Any desired wave front may be imposed as input, output or between existing surfaces. Fermat's principle provides
the glue that holds the surfaces together. Hyper-aspherical optical surfaces may be
'simultaneously' combined,
(multiplexed).
Hybrid lenses: One may improve (or alter) the optical function
of a conventional glass lens - using a drop of UV photo polymer and
a moulding die.

Advantages: The highest quality optics are achieved
with lens surfaces created by the casting process.
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'Very' stable manufacturing process - few,
process variables;
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Long life, high precision die;
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Minimum internally-induced mechanical or thermal
stresses;
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Range of refractive indices;
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Excellent overall transmission - (1 to 300 µm)
polymer layer upon glass substrate;
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High homogeneity, low birefringence;
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Fresnel structure, Mirror and Grating applications;
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Multiple optical functions may be combined;
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Correction of laser diode astigmatism using a thin
cylindrical layer on the flat side of a glass convex-plano lens;
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On Demand Cure - only cures on exposure to UV light;
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No Solvents - 100% Solids - no mixing, no waste, no
disposal of waste, no cleaning of mixing containers, no problems
with pot life of mixed materials;
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Readily adapted into existing processes; Automated
Handling, Dispensing and Curing can be employed to improve
production efficiency and thus reduce costs.
Materials suitable for diamond
machining: Metals: Aluminium Alloys(1100, 2011, 2017, 2024, 5086, 5186,
6061, 7051); Copper(OFHC); Brass; Tin; Silver; Gold; Zinc; Nickel (electroless
and electrolytic plating); Magnesium: Polymers:
Acrylic; Nylon; Polycarbonate; Polystyrene; Polysulfane; Acetal;
Fluoroplastic:Crystals:
Germanium; Zinc Selenide; Zinc Sulfide; Lithium Niobate; Cesium Iodide;
Potassium-Dihydrogen-Phosphate; Silicon; Potassium Bromide; Gallium
Arsenide; AMTIR
Materials not suitable for diamond
machining: :Ferrous
metals and Optical glass both cause graphitization - a
chemical reaction in the presence of oxygen between the diamond and
carbon - which rapidly destroys the cutting edge of the diamond tool.
Monocrystalline diamond is the only material which can provide a tool
edge radius less than 50 nm and a cutting edge without notches. The
reasons for tool wear in diamond turning of steel alloys are not fully
understood.
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